Metacafe Header Takeover

How to Make a Rechargeable USB Battery (solar Edition)

Tags:
Batteries Charger DIY NiMH Phones Pv Rechargeable Solar USB
neotoy
  • Affiliate Submitter:
    neotoy
  • International International
  • Comments: 0
  • Views: 1,943
  • Added: 30-Aug-08

An emergency battery charger for your mobile phone comes in handy, but it's not the ultimate solution; once it's dead it's useless (what a waste). If you want to really get off the metaphorical grid, you can follow the steps in this video to construct a more robust circuit that will not only bail you out of an inconvenient situation but also recharge in between uses. The simple addition of a low voltage solar panel and rechargeable batteries makes this possible. Enjoy!

Parts:

4 x NiMH AAA Batteries
1 x 4 AAA battery holder
1 x Small PV (photovoltaic) solar cell
1 x Diode rated min 5V 500mA
1 x USB cable or cable of your choice

Tools Required:

Soldering Iron
Lead Solder (the kind with flux core is best)
Heavy Shears
Wire strippers
Electrical tape

Tips:

Solder in a well ventilated area on a non flammable surface
ALWAYS WEAR EYE PROTECTION
Check the circuit polarity before final soldering

  1. Categories: How To
  2. Favorite On: ctfjustice movie33
Comments on

How to Make a Rechargeable USB Battery (solar Edition)

15 Comments | Add Comment
  • where can i find a ...

    where can i find a solar cell

    By alihasan786 [Affiliate User] 1223224582 Reply Spam Moderate Up Moderate Down
  • Oh, okay. Thanks, ...

    Oh, okay. Thanks, I'm sort of a newbie to this. :P

    By Seiroukou [Affiliate User] 1222618727 Reply Spam Moderate Up Moderate Down
  • The answer is no to ...

    The answer is no to both your questions. The mAh value is only for duration, it's the volts that are critical. USB is 5V, so 9V is too much, 2AA is 3V, so that is too low.

    By neotoy [Affiliate User] 1222609030 Reply Spam Moderate Up Moderate Down
  • Would this work ...

    Would this work with a 9v battery? Even if it did does the equipment you used have to be a certain kind?

    By Seiroukou [Affiliate User] 1222554111 Reply Spam Moderate Up Moderate Down
  • Ok, thanks for all ...

    Ok, thanks for all of your help.

    By StuffGoesBoom [Affiliate User] 1221503170 Reply Spam Moderate Up Moderate Down
  • I will give you a ...

    I will give you a tip. Usually you can find diagrams for any cable/interface that shows all the contacts and their functions. Your brother's suggestion is good, always experiment with parts that you already know work, then once you have figured out the right wires, polarity, etc. then you can go from there. BTW iPhone requires a LOT of power, it's possible that a small charger like this will not be of much use. You will have to do more research.

    By neotoy [Affiliate User] 1221478597 Reply Spam Moderate Up Moderate Down
  • Ok, one more ...

    Ok, one more question. I have an iPhone, and if you've ever cut open one of apple's charging cables, it has a lot more than it needs to charge in it. I assume the extra cables are for syncing your phone with your computer, but I'm really not sure. I really don't want to risk breaking my phone, so my brother suggested that I connect the positive and negative wires to the prongs of the wall charger. That would work, but I'd have a lot of excess cable laying around...

    By StuffGoesBoom [Affiliate User] 1221455113 Reply Spam Moderate Up Moderate Down
  • It was just a spare ...

    It was just a spare I had laying around from an old solar motor kit. You can get them at most toy stores, or if all else fails, Radio Shack. I can't tell you the voltage since it depends on the light exposure. However, with a small panel like this you would be lucky to get peak 5V.

    By neotoy [Affiliate User] 1221421750 Reply Spam Moderate Up Moderate Down
  • each battery is ...

    each battery is 1000 mAh - notice the "h" it stands for 'hours' - this is mA discharged over time with the device drawing however much it needs. In other words it does not discharge all 4000 mA at once so the answer is no. USB only draws 500mA - hence the 500mA rated diode.

    By neotoy [Affiliate User] 1221421468 Reply Spam Moderate Up Moderate Down
  • and don't you need ...

    and don't you need a 5V 5000mA diode if you have 4.8V 4000mA batteries?

    By StuffGoesBoom [Affiliate User] 1221399096 Reply Spam Moderate Up Moderate Down
  • Where did you get ...

    Where did you get your solar panel and how many volts is it?

    By StuffGoesBoom [Affiliate User] 1221392757 Reply Spam Moderate Up Moderate Down
  • Normally you would ...

    Normally you would be right. However the two 9V clips used in the rough draft reverse the polarity. Once I completed the circuit I reversed the diode for the final solder. I've tested it several times now and it works great, although it does take a few days to recharge.

    By neotoy [Affiliate User] 1221233397 Reply Spam Moderate Up Moderate Down
  • Your diode is ...

    Your diode is connected wrong way around.
    Cathode to the batteries and Anode to the Solar Cell is the Correct way to do it.
    In your connection Sunlight can't charge the batteries because the diode prevents it.

    By 1follee [Affiliate User] 1221232625 Reply Spam Moderate Up Moderate Down
  • It doesn't work ...

    It doesn't work that way. Once the NiMH becomes saturated with electrons the batteries stop charging. Maybe with a huge solar panel you might be able to cause an explosion, but with one this small it's simply impossible.

    By neotoy [Affiliate User] 1220882885 Reply Spam Moderate Up Moderate Down
  • what about when the ...

    what about when the panel charges the batteries to much and they explode how do we pravent that?

    By Electrotime [Affiliate User] 1220881996 Reply Spam Moderate Up Moderate Down
15 Comments | Add Comment